Client: Fenner Dunlop
1. Project Background
Fenner Dunlop required the supply of a specialised LQ100 conveyor brake and hydraulic power unit for their operations. CMP Engineers were engaged to deliver a solution based on expert knowledge and proven specifications from previous projects, ensuring reliability and compliance with industry standards.
2. Challenge
The main challenge was to design and supply a brake and power unit that would ensure safe and controlled operation of the conveyor system. Risks included potential brake failure, uncontrolled conveyor movement, and component failure within the brake or power unit. The project required a thorough risk review covering safety, financial, and environmental aspects, as well as compliance with the Workplace Health and Safety
Act-2011.
3.Solution
CMP Engineers delivered a comprehensive solution, including:
- Design and Engineering: Utilised proven CAT brake components and hydraulic schematics, referencing previous successful jobs for reliability.
- Risk Assessment: Conducted a detailed risk review, addressing safety, financial, and environmental risks, and ensuring compliance with legislated requirements.
- Collaboration: Coordinated with Fenner Dunlop to confirm specifications and requirements, including electric motor voltage and flange details.
- Documentation: Provided detailed engineering drawings, hydraulic schematics, and as-built parts lists for transparency and future maintenance.
- Delivery: Managed logistics and delivery to ACE NSW, ensuring all components arrived on time
and to specification.
4. Outcomes
Tangible Results:
- Delivered a reliable LQ100 conveyor brake and hydraulic power unit, meeting all client specifications and operational requirements.
- Enhanced safety and operational control for Fenner Dunlop’s conveyor systems.
- Provided comprehensive documentation for installation and maintenance.
Intangible Results:
- Strengthened client trust through technical expertise and transparent communication.
- Reinforced CMP Engineers’ reputation for delivering high-quality, custom-engineered solutions.
Key Learnings:
- Leveraging proven designs and thorough risk assessment is critical for project success.
- Close collaboration with the client ensures all requirements are met and reduces project risk.
Intangible Results:
- Fenner Dunlop confirmed the supplied brake matched previous successful projects and expressed satisfaction with the technical support and documentation provided.